moderna-motor - High Quality Gears and Motors

Operation Manual

This operation manual is to help you install and operate speed reducer correctly. To avoid damages to the speed reducers, proper installation and operation is very crucial. This manual also includes official recommendations on maintenance for an extended lifespan of speed reducers.

 

MODERNA speed reducer passed strict inspection and testing before being properly packaged for shipping. Upon receipt of the speed reducer, please check for any shortage or damage of parts during transit.Please be sure to contact MODERNA for identification of responsible carrier and made record of the issue. We are committed to excellence in quality and devoted to solving problems for our clients.

General Problems & Improvements

The following lists are general problem situations. In case that other problems happen, please contact us directly to get more information.

 

I. Overheat

REASON

  1. Overload
  2. Lubricant oil overfill or shortage
  3. Improper lubricant oil
  4. Extra friction on oil seal(lack of lubricant)

 

IMPROVEMENT

  1. Adjust to proper loading
  2. Add lubricant to the level of oil gauge
  3. Chang proper lubricant oil
  4. Lip lubricant at oil seal

 

II. Noise

REASON

  1. Consistent noise { improper gears contact: bearing damaged
  2. Screaming noise { bearing gap too small; lubricant oil shortage
  3. Inconsistent noise { some object insert: bearing damaged

 

IMPROVEMENT

  1. Repair gears; Replace bear
  2. Replace bearing ; Fill in lubricant oil
  3. Remove debris bearing & replace lubricant oil; Replace bearing
  4. Lip lubricant at oil seal

 

Ill. Vibration

REASON

  1. Gear wear
  2. Debris inside
  3. Bearing worn-out or damaged
  4. Bolt loose

 

IMPROVEMENT

  1. Replace gear
  2. Remove debris & replace lubricant oil
  3. Replace bearing
  4. Tighten bolt

 

IV. Oil Leakage

REASON

  1. Oil seal damage
  2. Gasket damage
  3. Loose drain plug
  4. Loose covers or flange

 

IMPROVEMENT

  1. Replace oil seal
  2. Replace gasket
  3. Tighten drain plug
  4. Tighten the bolts

 

V. Input and Output Shaft Fail

REASON

  1. Gear-bound caused by overheat
  2. Bearing damage
  3. Debris between gears

 

IMPROVEMENT

  1. Adjust or replace gears
  2. Replace bearing
  3. Remove debris; clean inside then replace lubricant oil

VI. Input shaft fail to drive output shaft

REASON

  1. Gear wear
  2. Damage to key connecting gear and output shaft
  3. Input shaft rupture
  4. Output shaft rupture

 

IMPROVEMENT

  1. Replace gears
  2. Replace key
  3. Replace input shaft
  4. Replace output shaft

 

VII. Gear Worn-out

REASON

  1. Overload
  2. Improper lubricant oil
  3. Lubricant oil shortage
  4. Excessive ambient temperature

 

IMPROVEMENT

 

  1. Adjust to proper loading
  2. Change proper lubricant oil
  3. Refill lubricant oil
  4. Ventilation improvement

 

 

 

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